Marya Customizable Glass Prefilled Syringe Filling Machine for Dental Usage

Customizable Glass Prefilled Syringe Filling Machine for Dental Usage

Introduction

The prefilled syringe filling line is used for the sterile filling of RTU pre-filled syringe, RTU vial, RTU cartridge, etc., can automatically complete unpacking, filling, stoppering and other process steps, and widely used in pharmaceutical, cosmetic medicine, medical and other industries.

Technical Parameter

Parameter	Specification Details
Suitable Product Range	0.1-20ml (change specification parts properly)
Power Supply	380V 50Hz
Power	4.4kw
Filling Error	+/-1%
Compress Air Pressure	0.6~0.8Mpa 20m³/h
Auto Stoppering Rate	>=99.5%
Single Machine Noise	<=70db
Weight	750kg
Dimension	1630x1320x1700 (mm)

Performance Features

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1. High Precision

High-precision ceramic plunger pump is adopted to accurately control the filling volume to ensure accurate drug dosage.

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2. Efficiency

Meet the production needs of different customers, and cover the capacity of medium and low speed, medium and high speed, and high speed, etc.

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3. Sterile Operation

During the filling and stoppering process, the equipment can maintain a sterile environment, effectively prevent microbial contamination, and ensure the safety and effectiveness of drugs.

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4. Intelligent Control

Automatic monitoring and adjustment of equipment operation, and easy to operate.

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5. Wide Application

Suitable for filling a variety of drugs, and applicable to a variety of RTU packaging materials.

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6. Regulatory Compliance

Meet GMP, FDA 21CFR part 11 and other regulatory requirements to ensure the legality and compliance of the production process.

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7. Easy Integration

Easy to integrate with other front and rear end equipment such as packaging production line, liquid formulation system and detection system to form a complete production system.

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8. Modular Design

By replacing change parts, it can be applicable to various forms of packaging materials of different sizes, and work stations are reserved for optional functions.

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9. Easy Maintenance

Designed to be easy to disassemble and clean, reducing the difficulty and cost of maintenance and repair.

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10. Flexible Mode

Support a variety of production modes, such as single batch production, continuous production, etc., to meet different production needs.

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11. Touch Control

Filling volume and stoppering depth can be adjusted on the touch screen, and each ceramic pump is controlled by a separate servo motor.

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12. Advanced Safety

The stopper missing detection sensor ensures 100% completion. Features overload protection alarms and out-of-limit air speed warnings.

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13. Data Traceability

Can record key data and information in the production process for easy traceability and quality control.

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14. Multiple Pump Systems

Available with metal plunger pumps, ceramic plunger pumps, peristaltic pumps, linear peristaltic pumps, and time-pressure filling options.

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15. Nitrogen Gas Filling

Optional nitrogen filling system configuration to meet antioxidant process requirements.

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16. Vacuum Stoppering

Vacuum filling and stoppering mode is applicable to multiple types of rubber stoppers without damage.

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17. Laminar Flow Protection

Expandable laminar flow ensures exposed product areas are protected under Class A clean environment.

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18. PMS Monitoring

Online PMS monitoring system monitors the sterile environment in real time with complete data traceability.

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19. CIP/SIP Systems

Can be configured with online sterilization plunger pump to achieve Clean-In-Place / Sterilization-In-Place.

Product Category

Exhibition & Our Team

Frequently Asked Questions (FAQ)

❓ What types of products is this prefilled syringe filling line suitable for?

This equipment is designed for the sterile filling of ready-to-use (RTU) formats including RTU pre-filled syringes, RTU vials, and RTU cartridges. It is widely used in cosmetic medicine, pharmaceuticals, and other clinical medical fields.

❓ What is the filling capacity range and accuracy error margin?

The filling range is 0.1 to 20ml by changing specification parts properly. It boasts high-precision ceramic plunger pump systems that limit the overall filling volume error margin to +/-1%.

❓ How does the system ensure sterile conditions during the packaging process?

It maintains class A clean environments in critical product exposure zones with expandable laminar flow options. It is also compatible with CIP/SIP systems for online sterilization of plunger pumps to block microbial contamination.

❓ Does the machinery meet global pharmaceutical regulatory standards?

Yes. The operations, designs, and trace systems strictly comply with global standards including GMP guidelines and FDA 21CFR Part 11 requirements to guarantee full compliance in processing.

❓ Can the prefilled syringe filling machine be integrated with other systems?

Absolutely. The system features a modular design optimized for easy integration into existing packaging lines, liquid formulation setups, and downstream detection equipment, supporting single-batch or continuous configurations.

❓ What options are available to protect oxygen-sensitive liquids?

For antioxidant process requirements, the filling and storage systems can be configured with an optional nitrogen gas filling assembly, protecting the liquid medicine integrity.

Product Detail

Marya Customizable Glass Prefilled Syringe Filling Machine for Dental Usage

Product Description

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Product Detail

Marya Customizable Glass Prefilled Syringe Filling Machine for Dental Usage

Product Description

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